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UltraCruiser Construction Notes & Updates

July 2002

Sheet 1.

  • We are shortening the fuselage 6” (3” D to E and 3” E to F).  This will improve CG and save weight.  This is not critical if you’ve already progressed beyond this point.

  • Eliminate tail doubler.  Replace with 4 pcs. .040 (see stab/tailspring doubler  sketch)

  • See sketch for seat belt and shoulder harness.

 

Sheet 2.

  • All views of bulkheads are aft looking forward.  Bulkhead “F” tabs bend aft.

  • Most flange and tab directions are not critical to the structure.  If you make a mistake, make the best of it.

 

Sheet 3.   No significant changes.

 

 Sheet 4.

  • The thickness of material for the top and bottom angles on the nose and aft ribs is changed to .020 from .025 and remains 6061-T6.  

  • Install access hole for upper LG bolt and spar attach fittings.  This 3½” hole is through the center section outboard rib doublers.

Sheet 5.

  • Omit ¾ x ¾ x .063 angle stiffener at LG.  Replace with ½ x ½ x ½ x .020 channel stiffener (typical of others).

  • Install ¾ x ¾ x .063 aileron vertical spar brace and 1/8 x 3/4 spacer (see sketch)

  • Shorten 1 x 1 x 1/8 carry thru cap to 14”.

  • Move same cap to front side of carry through.  Stick is now forward of spar.

  • Rib spacing on the wing center section right side from the outboard rib in is 8”-10”-10”.  This will bring the inboard rib in next to the fuselage.  The inboard nose rib will need to be shortened to allow for the 3/16” carry through.

  • Center section rib spacing on the left side is 8”-10”-5”-5” (additional rib for step area).

  • Rivet size on carry through should be AN470AD4-8.

Sheet 6.

  • Wing skin lengths: the bottom aft skin should be 34¾, not 33 7/8.

  • Omit the .020 hinge support angles.  Rivet hinges directly to the skins.

  • The (2) ¾ x ¾ x 1/16 angles running from the bottom of “A” to “C” can be shortened to end at the spar cap bolts.

  • The new dimension from “B” to spar is 14”.  Note: the following changes this effects:

  •  Cutout in fuselage for controls is mirrored forward (stick is now forward of spar).

  • Top spar support is 15½” long.

  • Rear spar attaches to new “C1” (see sketch).  Final position to be determined by aft rib.

  • A 1¼” hole through the carry through is required for the elevator pushrod.

Sheet 7.

  • Rudder hinge (see sketch)

  • Flute or notch stab and vertical fin ribs as necessary (note: rivet spacing 2” on all tail surfaces, except dorsal to vertical fin joint, which is 1”)

Sheet 8.

  •  Elevator and rudder pushrods to be ¾ x .035.  We are looking into lighter rod ends and fittings.  Watch this page for further updates and availability.

  •  New aileron bellcrank mount and position (see sketch).

  • Rudder and elevator pushrods lengths adjusted for changes.

  • Two additional drawings were included with the updates mailed on July 29 (see rudder bar weldment sketch and control tube weldment sketch).

     

Sheet 9.  No significant changes.

 

Sheet 10.

  •  The pattern for the center wing nose skin is to be used for reference only.  As with other skins, make a template to fit before cutting your aluminum.

  

NOTE:  Form blocks for bulkheads will be available for rent from Hummel Aviation in the near future. Please e-mail us for more info if you are interested. 

(JUNE 2002 reference the updates mailed May 2002)

  • On the page of the weight and balance, the pilot weight must be considered as a factor of the w & b. Pilots weighing over 190 lbs should consider building the UltraCruiser Plus.

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