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UltraCruiser Airframe Materials List*

*Not all-inclusive

Note: Items in green are included in our Extrusion package, items in maroon are included in the sheet metal package and items in blue are included in the hardware kit.

 

Extrusions/Angle/Tubing:

 

 

2024-T3

Qty

Description

Cut

Where Used

48'

.75 x .75 x .062 angle

Cut 4 @ 8' w/drop

Outer spar caps

26'

1" x 1" x .125 angle

Cut @ 8' w/drop

Center spar and motor mount, carry thru mod  (Note: use 1’ of this to replace previously called out 1” x 1” x .125 6061-T6 angle for brake pedals)

 

 

6061-T6

Qty

Description

Cut

Where Used

32'

.75 x .75 x .125 angle

Cut 6' w/drop & 8' w/drop

Side rails, motor mount

12'

.75 x .75 x .062 angle

Cut to 6' w/drop

Lower fuselage rails

2'

1.5 x 1.5 x .125 angle

 

Rudder hinges, rudder pedal mount

1'

2 x 2 x .125 angle

 

Rudder control hinge

 

 

Square tube 6061-T6

Qty

Description

Cut

Where Used

30'

.5 x .5 x .049

Cut to 6' w/drop

Canopy, windshield, t-deck, bows (3 pc .062 previously called out)

 

 

Round tube 6061-T6

Qty

Description

Cut

Where Used

16'

.5 x .035

Cut to 6' w/drops

Aileron push tubes (2 pc previously called out)

24'

.75 x .035

Cut to 6' w/drops

Stick, elevator/rudder push tubes

1'

.625 x .058

 

Stick

1'

.50 x .125

 

Landing gear

1'

.875 x .125

 

Landing gear

1'

.875 x .058

 

Stick

6'

1.5 x .125

 

Landing gear

6'

.75 x .058

 

Rudder bar

0.5'

1" x .058

 

Torque Tube

 

 

Flat 6061-T6

1'

.125 x 1

Stick

2'

.125 x .75

Stick

3"

.375 x 1

 

 

 

 

 

Sheet Metal

 

 

6061-T6

Qty

Description

Where Used

8

4' x 12' x .016

Wing skins - C - F skins, rib pieces, tail skins, aileron skins, wing root fairings.

1

4' x 12' x .020

A to C skins, motor box, inboard tail ribs

1

4' x 2' x .020

 

1

4' x 6' x .025

Bulkheads A to E

1

4' x 1' x .040

Bulkhead F, stab doublers

1 pc

6" x 16" x .063

Carry thru mod

1

1' x 1' x .125

LG Strut Plate

 

 

2024-T3

Qty

Description

Where Used

1

 4' x 12' x .020

Spar web and rib caps

1

4' x 1' x .040

Landing gear side frames

1

4' x 1' x .188

Carry Thru and wing attach fittings

 

 

5052H-32

Qty

Description

Where Used

1

4' x 2' x .032

Fuel tank

 

 

 

 

4130 Steel

 

 

Plate

  1' x 1'  x .063
 

 

Tube

  .25 x 1' x .028 wall
  .50 x 2' x .035 wall
  .625 x 1' x .058 wall
  .75 x 2' x .058 wall
 
Other

1

2' x 4' x .125" sheet Lexan

Windshield

 

Hardware

 

 

AN Bolts

Qty

Size / Part #

Qty

Size / Part #

2

AN3-3A

2

AN3-13A

10

AN3-4A

6

AN4-5A

29

AN3-5A

27

AN4-6A

20

AN3-6A

8

AN4-7A

4

AN3-7A

1

AN4-13A

10

AN3-10A

2

AN4-27A

16

AN3-11A

4

AN5-11A

3

AN3-12A

 

 

 

 

Elastic Nuts

 

 

Castle Nuts

Qty

Size / Part #

Qty

Size / Part #

10

AN365-832A

15

AN320-3

70

AN365-1032A

   

58

AN365-428A

   

4

AN365-524A

   
   

Washers

   

Qty

Size / Part #

Qty

Size / Part #

150

AN960-10

3

AN970-4

100

AN960-416

4

AN970-3

10

AN960-516

25

.125id x .062thick x .5od

 

Nutplates

  Cotter Pins

Qty

Size / Part #

Qty

Size / Part #

10

6-32  MS21047-06

33

MS24665-132

29

10-32  MS21047-L06K

3

MS24665-210

6

10-32  MS21047-3

2

MS24665-361

9

1/4-28  MS21047-4

   
 

 

Rivets

Approx. Qty.

Size / Part # Description

1500

AN470AD4-4

Type 1 solid

350

AN470AD4-5

Type 1 solid

200

AN470AD4-6

Type 1 solid

50

AN470AD4-7

Type 1 solid

50

AN470AD4-9

Type 1 solid

50

AN470AD4-11

Type 1 solid

80

CCPQ-43

Stainless Steel pull rivet

150

3/32" DSC-32

Aluminum

20

3/32" DSC-34

Aluminum

50

1/8" ABL4-3A

LargeFlange aluminum w/alum mandrel

1000

41004

Type 3 alum. w/alum. mandrel pull rivet

50

Avex 1682-0414

Type 2 high shear alum. w/steel mandrel pull rivet

3000

Avex 1682-0412

Type 2 high shear alum. w/steel mandrel pull rivet

 

 

Misc

Qty

Size / Part # Description

4

AN3-5

3/16" Drilled bolt

2

AN3-6

3/16" Drilled bolt

2

AN3-10

3/16" Drilled bolt

2

AN3-13

3/16" Drilled bolt

1

AN3-15

3/16" Drilled bolt

2

AN3-17

3/16" Drilled bolt

2

AN3-21

3/16" Drilled bolt

4

AN4H-17A

1/4" Drilled head bolt

16

1/4-28male x 3/16 bore

Rod end bearings

50

C4 X 3/8 PHIL

#4 Trusshead S. M. screw

25

C6 X 1/2 PHIL

#6 Trusshead S. M. screw

25

C8 X 3/8 PHIL

#8 Trusshead S. M. screw

40

AN526-632R6

#6-32 Trusshead phil.

14

AN316-4R

Jam nut

4

AN526-832R14

Control stick bolts

1

Push tube guide material .125 x 1.5 x 12" teflon

2

FB1214-06

3/8 x 7/8 oilite bronze bushing

3

FB46-02

1/4 x 3/8 oilite bronze bushing